ceramic foundry sand

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Industry Category: Minerals-Metallurgy/Ceramics
Product Category:
Brand:
Spec: Al2O3 70% Fe2O3 <3.5%

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Description: Ceramic foundry sand

Al2O3-based ceramic foundry sand is synthetic sand with a greater refractoriness of 1800 °C. Ceramic foundry sand is used extensively in the foundry industry as molding and core sand because of its nearly completely spherical shape, which offers good flow properties and gas permeation. Without sacrificing core strength, it is possible to save up to 50% on the binder in core production when compared to other sands. At the same time, castings made with Ceramic sand for foundries have exceptional surface finishes.

Features:

·  Stable grain size distribution and air permeability

·  Stable component composition

·  High refractoriness (1800°C)

·  High resistance to wear, crush, and thermal shock

·  Little thermal expansion

·  Excellent fluidity and filling efficiency because of being spherical

·  Highest reclamation rate in the sand loop system

Application sand foundry processes:

Resin coated sand process

Cold box and warm box sand process

3D sand printing process

No-bake resin sand process (Include Furan resin and Alkali phenolic resin)

Investment process/ Lost wax foundry process/ Precision casting

Lost weight process/ Lost foam process

Water glass process

 

Ceramic Foundry Sand Property

Main Chemical Component

Al₂O₃ 70-75%, Fe₂O₃<4%,

Grain Shape

Spherical

Angular Coefficient

≤1.1

Partical Size

45μm -2000μm

Refractoriness

≥1800℃

Bulk Density

1.8-2.1 g/cm3

PH

6.5-7.5

Application

Steel, Stainless steel, Iron

 

 

 

 

 

 

 

 

 

 

Grain size Distribution

 

Mesh

20

30

40

50

70

100

140

200

270

Pan

AFS Range

μm

850

600

425

300

212

150

106

75

53

Pan

#400

 

≤5

15-35

35-65

10-25

≤8

≤2

 

 

 

40±5

#500

 

≤5

0-15

25-40

25-45

10-20

≤10

≤5

 

 

50±5

#550

 

 

≤10

20-40

25-45

15-35

≤10

≤5

 

 

55±5

#650

 

 

≤10

10-30

30-50

15-35

0-20

≤5

≤2

 

65±5

#750

 

 

 

≤10

5-30

25-50

20-40

≤10

≤5

≤2

75±5

#850

 

 

 

≤5

10-30

25-50

10-25

≤20

≤5

≤2

85±5

#950

 

 

 

≤2

10-25

10-25

35-60

10-25

≤10

≤2

95±5

Industry Category Minerals-Metallurgy/Ceramics
Product Category
Brand:
Spec: Al2O3 70% Fe2O3 <3.5%
Stock:
Origin: