ceramsite sand

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Industry Category: Minerals-Metallurgy/Ceramics
Product Category:
Brand:
Spec: Al2O3 70-75% Fe2O3 <3.5%

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Description: Ceramsite sand

Ceramsite Sand, the revolutionary product that has transformed the foundry industry. Made from high quality calcined bauxite, this black ball shaped sand has been designed to provide superior performance in molding and core sand applications.

 

One of the key features of Ceramsite Sand is its almost perfectly spherical shape. This unique shape creates excellent flow characteristics and gas permeation, making it the ideal choice for both mold and core production. In fact, binder savings of up to 50% have been achieved compared to other sands, without any loss in core strength.

 

In addition to its superior molding and core sand properties, Ceramsite Sand for foundry use also delivers an excellent surface finish on castings. This, combined with its high refractoriness (1800°C) and resistance to wear, crush and thermal shock, makes it the go-to choice for a wide range of foundry applications.

 

But that's not all - Ceramsite Sand also boasts a stable grain size distribution and air permeability, coupled with little thermal expansion. This ensures that the sand remains uniform in composition, and provides excellent fluidity and filling efficiency.

 

And, with the highest reclamation rate in the sand loop system, Ceramsite Sand is not only efficient but also environmentally sustainable. It can be used again and again, resulting in significant cost savings for foundries over time.

 

In conclusion, Ceramsite Sand is a game changer in the foundry industry. Its unique properties and superior performance have revolutionized the way foundries operate, and it continues to be the preferred choice for foundries around the world. Try it for yourself and experience the benefits of Ceramsite Sand, the ultimate sand solution! Application sand foundry processes:

RCS (Resin coated sand)

Cold box sand process

3D printing sand process (Include Furan resin and PDB Phenolic resin)

No-bake resin sand process (Include Furan resin and Alkali phenolic resin)

Investment process/ Lost wax foundry process/ Precision casting

Lost weight process/ Lost foam process

Water glass process

 

Ceramic Sand Property

Main Chemical Component

Al₂O₃ 70-75%,

Fe₂O₃<4%,

Grain Shape

Spherical

Angular Coefficient

≤1.1

Partical Size

45μm -2000μm

Refractoriness

≥1800℃

Bulk Density

1.8-2.1 g/cm3

PH

6.5-7.5

Application

Steel, Stainless steel, Iron

 

 

 

 

 

Grain size Distribution

 

Mesh

20

30

40

50

70

100

140

200

270

Pan

AFS Range

μm

850

600

425

300

212

150

106

75

53

Pan

#400

 

≤5

15-35

35-65

10-25

≤8

≤2

 

 

 

40±5

#500

 

≤5

0-15

25-40

25-45

10-20

≤10

≤5

 

 

50±5

#550

 

 

≤10

20-40

25-45

15-35

≤10

≤5

 

 

55±5

#650

 

 

≤10

10-30

30-50

15-35

0-20

≤5

≤2

 

65±5

#750

 

 

 

≤10

5-30

25-50

20-40

≤10

≤5

≤2

75±5

#850

 

 

 

≤5

10-30

25-50

10-25

≤20

≤5

≤2

85±5

#950

 

 

 

≤2

10-25

10-25

35-60

10-25

≤10

≤2

95±5

Industry Category Minerals-Metallurgy/Ceramics
Product Category
Brand:
Spec: Al2O3 70-75% Fe2O3 <3.5%
Stock:
Origin: